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    • Jetson AI Edge Computers

      Extremely Rugged. EDGEBoost Technology. Scalable Sizes

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      Extremely Rugged. EDGEBoost Technology. Scalable Sizes

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    Industrial Touch Panel PCs and Monitors

    IP Rated Touchscreen Computers For HMI Integration

    See products

    Supercapacitor Technology

    For Mission-Critical Edge Computing

    Learn more

    Digital Transformation In Manufacturing

    Powering Manufacturing 4.0 With Rugged Edge Computing

    Menu
    • Overview
    • Challenges & Solutions
    • Products
    • Buying Guide
    • Case Studies

    The adoption of digital transformation in manufacturing, often referred to as Manufacturing 4.0, is becoming increasingly essential as edge AI and Industry 4.0 technologies demonstrate significant success. Rugged edge computers serve as critical enablers of these advancements by:

    • Enabling real-time processing capabilities
    • Streamlining complex AI workloads
    • Consolidating various IoT sensors and devices
    • Ensuring extreme durability in harsh factory conditions

    Before Digital Transformation

    Production Strain

    Demand Backlog

    Quality Bottleneck

    Telematics Shortfall

    Capacity Overflow

    After Integrating Industry 4.0 Technologies

    Edge AI Integration

    Future-Proof

    Optimized Workflows

    Workshop Visibility

    Improved Productivity

    Digital Transformation Challenges & Solutions

    There are four critical challenges that organizations typically face before adopting digital transformation in manufacturing. Rugged edge computers provide the necessary capabilities to enable next-generation technologies that alleviate these manufacturing bottlenecks.

    Declining Productivity, Rising Errors

    Resolved with Advanced AI Robotics

    Bottlenecked Logistics

    Streamlined leveraging AGVs & AMRs

    Factory Safety Blind Spots

    Integrated Smart NVR & Redundancy Systems

    Production Visibility Gaps

    Optimized using Intelligent IoT Gateways

    Buying Guide

    Selecting The Right Rugged Edge Computers for Digital Transformation In Manufacturing

    Download your comprehensive guide to revolutionizing your manufacturing operations with the right rugged edge computing solution. This resource will help navigate our edge portfolio to find the exact hardware match for your smart manufacturing needs.

    • Modern manufacturing challenges
    • Smart manufacturing solutions and technologies
    • Optimized rugged edge expert hardware recommendations
    Download Buying Guide

    Real-World Digital Transformation Case Studies

    From production inefficiencies to quality control bottlenecks, these organizations integrated rugged edge computing solutions to successfully enable their deployment applications. Explore how these forward-thinking organizations adopted Industry 4.0 manufacturing technologies to address major pain points and optimize their productivity.

    Consolidating In-Line Bottle Inspection with AI Edge Inference Computers

    Uncap the benefits of how our AI Edge Inference Computer played a pivotal role in streamlining and modernizing an in-line bottle inspection deployment application.

    A Safer Route: Enhancing Advanced Factory-Floor Route Planning with NVIDIA Jetson AI Edge Computers

    Discover how a leading provider of the material handling industry utilizes our NVIDIA Jetson AI Edge Computer for factory-floor route planning.

    Heavy Lifting Made Light: Autonomous Forklifts Powered by AI Edge Inference Computer

    Explore how an automation robotics company utilizes our AI Edge Inference Computer to power their autonomous forklift solution!

    Asphalt Control Centers & Systems Powered By x86 Super-Rugged Edge Computers

    Explore how our RCO-3000 Series is powering real-time analytics and monitoring for control centers in asphalt production!

    Streamlining a Luxury Refrigerator Brand’s Manufacturing Automation with Industrial HMI Touchscreen Computers

    A refrigerator manufacturer efficiently transformed their assembly line by integrating Premio’s AIO Series Touchscreen Computer. Leveraging fast lead times and reliable off-the-shelf solutions to maintain operational continuity and future scalability.

    Enhancing Dairy Production by Implementing Stainless Steel IP66/69K Washdown Touchscreen Computers

    How the world’s #1 international dairy company uses Premio’s IP66/69K Washdown Touchscreen Computer to run their process management software.   

    Empowering Precision Robotics: AI Edge Computing for Real-Time Industrial Automation

    Discover how a leading robotics AI company leverages Premio’s VCO-6000-RPL industrial computers, equipped with Intel’s 13th Gen CPUs and NVIDIA A5000 GPUs, to elevate advanced perception and motion planning performance.

    How an AI Software Vision Company Uses Machine Vision PCs & Touch Monitors for Defect Inspections on The Factory Floor

    When a customer needed a machine vision system to operate their edge AI vision software, they turned to Premio's VCO-6000-CFL Series with the VIO-MX100H Touchscreen Monitor. 

    FAQ

    Digital transformation in manufacturing is the integration of advanced edge AI and industry 4.0 technologies to optimize production processes, enable real-time monitoring, and develop smart factories. The adoption of this digital transformation helps manufacturers alleviate critical bottleneck pain points, improve efficiency, and deliver data-driven insights for actionable decision-making.

    Rugged industrial computers are specifically engineered for harsh manufacturing deployments, featuring specialized durability against vibration, shock, and extreme temperatures. Unlike traditional desktops and commercial workstations, industrial computers offer utmost reliability, leveraging industrial-grade components, and provide IoT-centric connectivity options for factory automation. Learn more >>

    There are a few key factors to consider when selecting the right industrial computer for adopting digital transformation in manufacturing: rugged requirements in factory floor deployment, performance requirements to power the application, connectivity necessities to connect various IoT devices, sizing and mounting to retrofit into specific locations, and more. Read buying guide >>

    Essential manufacturing digital transformation includes integrating edge AI and Industry 4.0 technologies such as advanced robotics, machine vision, AI-powered surveillance, and data-driven control centers.

    Digital transformation improves quality control in manufacturing by utilizing AI-powered machine vision systems. T This cutting-edge technology leverages a specialized large language model (LLM) that enables AI-driven on-premises defect detection in real-time. This system is enabled by utilizing high-speed vision cameras and an industrial GPU computer.

    Common challenges and pain points that manufacturers face before adopting digital transformation include: Inefficient production processes, overwhelmed workforce, bottlenecks in production and material handling, and lack of production data visibility

    Private 5G networks enable low-latency, ultra-reliable wireless communications to support digital transformation in manufacturing. With a private network, manufacturers can optimize various features to seamlessly meet their networking requirements. Learn more >>

    Digital Transformation Challenges & Solutions

    Challenge #1 – Declining Productivity, Rising Errors

    Robotics, Machine Vision, and HMI

    Outdated machinery, manual quality control processes, and a lack of real-time monitoring led to costly delays and inefficiencies. With demand outmatching supply, the need for higher productivity and automation is needed to significantly maintain production outputs.

    • Production capacity bottlenecks
    • Inefficient quality control
    • Lack of machine control and status
    • Labor shortages

    Advanced Robotics: Automated For Increased Production

    The introduction of intelligent robotic systems automate strenuous tasks in manufacturing. These industrial robots address critical production bottlenecks and improve overall efficiency.

    • Industrial robots and cobots handle repetitive production tasks
    • Seamless scalability to meet growing demands
    • 24/7 uptime capabilities

    Technologies behind the solution:

    The RCO Series is purpose-built to deliver real-time edge AI performance, IoT compatibility, and extreme durability. With a fanless and cableless design and support for EDGEBoost technologies, it can be optimized seamlessly to meet diverse deployment requirements.

    • Real-time edge AI performance
    • Modular EDGEBoost technologies
    • Super-rugged durability
    Learn more

    In a more controlled environment with less extreme factors, x86 Semi-Rugged Industrial Computers provide powerful processing capabilities with x86 Intel embedded processors while remaining cost-effective.

    • Real-time edge performance
    • Cost-effective
    • Semi-rugged durability
    Learn more

    Designed with modular IoT daughterboards, EBIO enables seamless plug-and-play integration to meet diverse I/O requirements. It ensures adaptability for various IoT deployments and seamless, tailored connectivity.

    • PoE Support
    • RJ45/M12 Connection Types
    • M.2 Acceleration
    Learn more

    Deliver seamless flexibility and optimization to meet specific performance acceleration requirements with EDGEBoost Nodes. Each node is designed to address specific acceleration needs by integrating AI acceleration, maximized data storage, and seamless compatibility with add-on expansion cards.

    • Dedicated low-profile GPU
    • Hot-swappable NVMe/SATA storage
    • PCIe Gen 4 expandability
    Learn more

    Machine Vision: AI-Powered Metrology and Quality Inspection

    Detect and reject any defects at lighting fast speeds with AI-powered quality inspection. This next generation inspection solution operates at high accuracy and consistency, tackling a major quality control bottleneck in manufacturing.

    • High-speed AI quality inspection
    • Eliminates human-prone errors

    Technologies behind the solution:

    Machine Vision Computers

    This industrial GPU computer is specific to enabling AI quality inspection due to the intricacies of the LLMs and high-fidelity IoT vision cameras necessary. It features seamless PCIe expansion to support both add-on network cards and FHFL GPUs.

    • Support for dual FHFL GPU configurations
    • Real-time edge AI performance
    • Compatible with high-speed IoT vision cameras
    Learn more

    Human-Interface Machines (HMI): Real-Time Telematics & Control With SCADA

    HMIs provide factory operators with actionable insights and complete control over machinery. It allows operators to stay alert of mission-critical telematics and enable precise adjustments to improve manufacturing productivity and efficiency.

    • Display real-time data telematics
    • Accessibility to machinery controls & analytics
    • Implementation with SCADA software

    Technologies behind the solution:

    Industrial Touchscreen Computers

    These touch panel PCs are engineered to withstand rigorous factory floor environments with IP rating, 7H glass hardness, and rich IoT connectivity. From full IP69K stainless steel enclosure to modular IP65 touch panels, Premio’s portfolio of HMI solutions delivery versatility to meet any deployment requirements.

    • Seamless HMI integration with versatile mounting and standardized screen size selection
    • IP65 to IP69K rated enclosures and displays
    • Rich IoT connectivity
    See products

    Private 5G Networking

    Premio’s industrial edge computing solutions enable digital transformation in manufacturing by supporting private 5G connectivity. By leveraging low-latency communications and high-speed data throughput, private 5G networks allow manufacturers to enable seamless wireless communications across the factory floor.

    Learn more

    Ignition® Ready Software for Ruggedized Computing Solutions

    Maximize the potential in digital transformation with Inductive Automation's “Ignition® Ready” software. Together with a validated Premio rugged and industrial computing solution, SCADA solutions can be deployed quickly and efficiently for real time process control, data visualization, and factory automation

    Learn more

    Challenge #2 – Bottlenecked Logistics

    Modern production facilities face growing logistics and material handling challenges as traditional manual transport methods struggle to keep up with demand, leading to inefficiencies and bottlenecks.

    • Overwhelming material handling
    • Lack of traceability and inventory management
    • Increasing demand outpaces available workforce

    AGV & AMRs: Automated Material Handling Vehicles

    To address the burden of manual production and logistics, modern manufacturing facilities are integrating AGVs, AMRs, and automated forklifts into their operations. These automated robotic vehicles streamline material handling and warehousing with 24/7 operations.

    • Alleviate major warehousing bottlenecks
    • Heightened logistical efficiency and effectiveness
    • Increased overall workshop safety

    Technologies behind the solution:

    By leveraging NVIDIA Jetson, manufacturers can deliver cutting-edge AI capabilities for AGV and AMR robotics, ensuring exceptional performance even in the most demanding environments.

    • Powered by NVIDIA Jetson SoM engineered for high AI performance while maintaining low-power utilization and compact form factor
    • Compatible with a wide range IoT devices and sensors including LiDAR sensors, IP vision cameras, and GMSL cameras
    • Support for out-of-band (OOB) remote device management
    Learn more

    Designed with modular IoT daughterboards, EBIO enables seamless plug-and-play integration to meet diverse I/O requirements. It ensures adaptability for various IoT deployments and seamless, tailored connectivity.

    • PoE Support
    • RJ45/M12 Connection Types
    • M.2 Acceleration
    Learn more

    Private 5G Networking

    Premio’s industrial edge computing solutions enable digital transformation in manufacturing by supporting private 5G connectivity. By leveraging low-latency communications and high-speed data throughput, private 5G networks allow manufacturers to enable seamless wireless communications across the factory floor.

    Learn more

    Ignition® Ready Software for Ruggedized Computing Solutions

    Maximize the potential in digital transformation with Inductive Automation's “Ignition® Ready” software. Together with a validated Premio rugged and industrial computing solution, SCADA solutions can be deployed quickly and efficiently for real time process control, data visualization, and factory automation

    Learn more

    Challenge #3 – Factory Safety Blind Spots

    Modern manufacturing environments often face safety challenges, struggling with power outages that disrupt production and put worker safety at risk. The lack of effective monitoring and backup systems is creating uncertainty in keeping operations running smoothly.

    • Unpredictable and abrupt power outages disrupting operations
    • Lack of operator safety surveillance
    • Work site safety concerns

    Smart Security & Surveillance: Proactive AI-Powered Monitoring

    Safety is a top priority in modern manufacturing environments. By integrating an AI-powered NVR surveillance system onto the production floor, teams gain an early warning system that takes a proactive approach to mitigating accidental damages and protecting critical assets.

    • Early detection and warning of facility and personnel distress
    • Proactive monitoring and protection of assets
    • Enhancing operational efficiency with AI

    Technologies behind the solution:

    NVIDIA Jetson Orin combines the CPU, RAM, and GPU into a ruggedized and energy-efficient SoM design for streamlining edge AI workloads in harsh industrial environments. This consolidated architecture allows for intensive AI workloads in extremely demanding deployments.

    • Up to 275 TOPS of AI performance
    • Low power utilization (<60W)
    • Embedded Product Lifecycle
    Learn more

    EDGEBoost I/O technEDGEBoost I/O technology enables diverse customization options to maximize IoT scalability and compatibility, including Ethernet, USB3, and additional storage, ensuring robust IoT connectivity even in the harshest industrial environments.

    • PoE Support
    • RJ45/M12 Connection Types
    • M.2 Acceleration
    Learn more

    SuperCap Power Protection: Mission-Critical Redundancy

    Harsh industrial environments pose significant power challenges for mission-critical operations. To safeguard against sudden outages and fluctuations, Supercapacitor UPSs offer a purpose-built industrial-grade redundant power solution that ensures sustainable power to maintain machine and data integrity.

    • Ensures power reliability in extreme industrial environments
    • Preserves critical data and system integrity during outages
    • Prevents abrupt shutdowns that can lead to system failure

    Technologies behind the solution

    Supercap EDGEBoost EnergyPack

    Supercapacitors provide short-term power supply, from 30 seconds up to a few minutes. It plays a critical role as an alternative to batteries for storing energy and acts as a power back-up source.

    • Extremely fast charging times
    • Industrial-grade durability
    • 10-year operating longevity
    Learn more

    Private 5G Networking

    Premio’s industrial edge computing solutions enable digital transformation in manufacturing by supporting private 5G connectivity. By leveraging low-latency communications and high-speed data throughput, private 5G networks allow manufacturers to enable seamless wireless communications across the factory floor.

    Learn more

    Ignition® Ready Software for Ruggedized Computing Solutions

    Maximize the potential in digital transformation with Inductive Automation's “Ignition® Ready” software. Together with a validated Premio rugged and industrial computing solution, SCADA solutions can be deployed quickly and efficiently for real time process control, data visualization, and factory automation

    Learn more

    Challenge #4: Production Visibility Gaps

    Manufacturing facilities often struggle to track production progress effectively due to limited real-time visibility. Additionally, the lack of a connected network across machinery creates obstacles to smooth operations and coordination. To overcome these challenges, it is imperative to integrate systems that efficiently track and manage entire operations.

    • Lack of real-time production visibility
    • Disconnected machinery hindering coordination
    • Need for efficient M2M (Machine-to-Machine) communication

    Industrial IoT Gateways: Real-Time Data Telematics

    As manufacturing operations expand with new machinery, equipment, and IoT devices, having a centralized way to monitor production is crucial. IoT gateways transmit essential telematics from the factory floor to a control center, providing real-time insights for data-driven decision-making.

    • Enhanced real-time data visualization
    • Centralized production floor monitoring
    • Data-driven analytics and actionable decision-making

    Technologies behind the solution:

    Fanless Mini Computers

    Compact industrial computers are deployed on-premises as IoT gateways to ensure 24/7 uptime. These small gateways gather data from various sensors, devices, and operating machinery, enabling real-time processing and analysis of operations to support mission-critical decision-making.

    • Industrial NUC alternatives
    • IoT-centric connectivity
    • Low-power efficiency
    Learn more

    Private 5G Networking

    Premio’s industrial edge computing solutions enable digital transformation in manufacturing by supporting private 5G connectivity. By leveraging low-latency communications and high-speed data throughput, private 5G networks allow manufacturers to enable seamless wireless communications across the factory floor.

    Learn more

    Ignition® Ready Software for Ruggedized Computing Solutions

    Maximize the potential in digital transformation with Inductive Automation's “Ignition® Ready” software. Together with a validated Premio rugged and industrial computing solution, SCADA solutions can be deployed quickly and efficiently for real time process control, data visualization, and factory automation

    Learn more

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