A refrigerator manufacturer efficiently transformed their assembly line by integrating Premio’s AIO Series Touchscreen Computer. Leveraging fast lead times and reliable off-the-shelf solutions, they met urgent HMI needs while maintaining operational continuity and future scalability.
Challenge:
A refrigerator manufacturer in the United States needed a reliable HMI touchscreen computer solution for their assembly line with specific requirements:
- IP65-rated front panel to withstand manufacturing conditions
- VESA mounting to attach on a floating pole in manufacturer’s assembly line with a compact display size
- Faster time to market for an off-the-shelf industrial-grade solution and key technology features
- 9-36V power input to seamlessly integrate with their manufacturing system power
- Power-efficient yet robust processors to support their control and data (SCADA) applications
Solution:
- Premio’s All In One IP65 Industrial Touchscreen Computer AIO Series with Intel N97 Processor
- 35+ years of design and manufacturing of industrial-grade computing expertise, Premio's advanced industrial rugged solutions are highly suitable and reliable for commercial/industrial applications.
- Premio’s dedicated sales and engineering team providing guidance, testing, and local support.
Benefit:
- Premio’s fast lead time and off-the-shelf availability allowed the manufacturer to quickly replace their obsolete HMI without interrupting production.
- The IP65-rated front panel and MIL-STD-810G Method Procedure ensured durability in the harsh manufacturing environment, preventing damage from dust and liquids.
- The AIO Series’ VESA mounting enabled seamless installation on their floating mounting pole, optimizing space on the assembly line.
- The 9-36V power input easily aligned with their system, simplifying integration with existing infrastructure.
- The customer was able to choose the perfect size from the AIO Series’ scalable screen size options (10” 15.6” 21.5”) to fit perfectly within their production constraints, ensuring ease of use for operators.
Background
When a leading luxury refrigerator manufacturer needed to upgrade their assembly line’s HMI system, they sought a solution that would ensure reliability, quick deployment, and easy integration into their production environment. Faced with space constraints, power requirements, and the need for a competitive solution, they turned to Premio’s AIO Series All-in-One Touchscreen Computer. This case study explores how the AIO Series met the company's needs with its IP65-rated front panel, VESA mounting compatibility, fast lead time, and Intel N97 processor for efficient SCADA operations.
The Challenge
The refrigerator manufacturer faced several operational challenges when replacing their obsolete HMI systems for their manufacturing plants. They needed a reliable touchscreen computer with a front panel IP65 rating to endure exposure to dust, moisture, and other environmental factors within the assembly line. Additionally, the system required VESA mounting compatibility to attach seamlessly to their floating poles without disrupting daily workflows. The solution had to fit within limited space, so they opted for a compact 10-inch. All-in-One Touchscreen Computer
Time was of the essence—any delays in implementing the new system could disrupt production schedules, so the company sought an off-the-shelf, ready-to-deploy solution with faster lead times. Budget constraints also meant the solution had to be cost-efficient but still able to meet the industrial-grade requirements. On the technical side, a 9-36V power input specification was required in order to integrate with their existing power relay infrastructure seamlessly. Lastly, their SCADA applications demanded an entry-level efficient processor as an ideal fit for performance without unnecessary overhead.
The Solution
The manufacturer tested and deployed Premio’s All In One IP65 Industrial Touchscreen Computer AIO Series as a perfect solution to meet all requirements for their manufacturing operations.. The AIO Series features a robust IP65 front panel for ingress protectioon and enhanced reliability in a harsh factory environment, while VESA mounting allowed for easy mounting directly onto a pole attachment in the factory floor. The 10-inch screen size also met space constraints while maintaining HMI usability for factory workers. With OEM availability and affordability, the AIO Series seamlessly replaced their legacyHMI solution without delays.
Key Standout Features:
- Comprehensive All In One Touchscreen computer
- Front Panel IP65
- Multiple Display Sizes & Aspect Ratio
- Power-Efficient Computing
- MIL-STD-810G Method 516.7 Procedure
The Benefit
The AIO Series All-in-One Touchscreen Computer provided a comprehensive solution that addressed the manufacturer’s operational and business requirements. They offered crucial business advantages by delivering a reliable, ready-to-deploy solution with fast lead times. The refrigerator manufacturer’s urgent need to replace their HMI system without delays, and Premio’s off-the-shelf inventory enabled swift deployment to keep production on track. This efficiency reduced downtime and minimized potential loss for the manufacturer. Additionally, Premio also offers flexibility in projects for future needs, by offering OEM design customization options for tailored solutions. This business-oriented approach balance performance, reliability, and cost-efficiency, ensuring the manufacturer stayed competitive in their industry.
In terms of operational requirements, the IP65 front panel and MIL-STD-810G Procedure ensured the durability required for the factory floor, offering protection from dust and moisture. The compact 10-inch display, mounted via VESA compatibility on a floating pole, maximized workspace efficiency. With fast lead times and an off-the-shelf design, the AIO reduced deployment delays while remaining budget friendly. The wide 9-36V power input enabled seamless integration into the assembly line’s power system. Powered by Intel Alder N97, the AIO provided the necessary performance for SCADA applications without excessive energy consumption, ensuring smooth, reliable operations for the production team.
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