A mining control team needed a rugged, glove-friendly HMI capable of withstanding constant vibration, pervasive dust, and unstable power inside heavy machinery cabs. The solution came in the form of an IP65-rated industrial touchscreen computer powered by the Intel® Celeron® J6413. Designed for reliability in the harshest environments, it delivered Full HD visibility and offered flexible expansion for seamless telemetry integration. With this robust system, operators could monitor and control critical functions directly at the machine, ensuring maximum uptime and operational confidence in even the most demanding conditions.
Challenges
- Higher CPU efficiency needed for real-time telemetry and HMI graphics
- Limited I/O for legacy devices, sensors, and network integration
- Harsh cab environments with vibration, dust, and fluctuating power
- Constrained space requiring standardized VESA mounting options
- UL compliance requirements for safe deployment in North American operations
Solution
- Premio’s 24" IP65-Rated Rugged Touch Panel PC with Intel® Celeron® J6413 quad-core processor (VIO-W224-PC100-EHL)
- Modular design enabling flexible upgrades and scalable configurations
- Rich I/O including 6x RS-232/422/485, isolated 8 DI/8 DO, dual LAN, and optional CAN for mining equipment connectivity
- Wide 9–36VDC input with power protections to stabilize operations during engine starts and brownouts
- Resistive 5-wire touch supporting reliable use with gloves in dusty, high-vibration mining environments
- Removable 2.5" SATA drive bay and M.2 expansion for quick data management and future upgrades
- VESA mount with UL listing for compliance and simplified cab integration
- Faster lead time for deployment
- Local support from Los Angeles for integration and lifecycle service
Company Overview
Operating across Canada, this organization delivers heavy equipment sales, rentals, parts, and service for industries such as mining, construction, and infrastructure. Its strength lies in providing full lifecycle support, from equipment supply and rebuilds to proactive maintenance that keeps fleets performing at their best. Ongoing investment in digital platforms, telematics, and remote monitoring ensures it remains at the forefront of fleet efficiency and operational innovation.
The Challenges
CPU performance for data-intensive workloads
Mining cabs require responsive dashboards while ingesting multiple sensor inputs. Older systems risked lag and delayed operator alerts. A new CPU was needed to balance efficiency and reliability in rugged environments.
Connectivity and legacy device integration
Mining fleets often mix old and new technologies. With limited native ports, operators struggled to connect multiple control systems without external converters. More built-in I/O was needed to simplify integration.
Rugged survivability in cab environments
Dust, vibration, and power instability were constant risks for in-cab electronics. Consumer-grade hardware could not withstand these conditions. An industrial-grade design was necessary to ensure uptime.
Compact mounting requirements
Heavy equipment cabins have limited space, requiring ergonomic placements for displays and controls. Previous mounting solutions added complexity. A thin-frame VESA-mountable computer would resolve these issues.
Safety compliance
Deployments across North America required UL certification to meet safety and regulatory standards. Without it, rollout approvals faced delays.
The Solution
Premio’s 24" IP65-Rated Rugged Touch Panel PC with Intel® Celeron® J6413
At the core of the deployment is Premio’s 24-inch industrial panel PC, designed with an IP65-rated front panel to withstand dust and vibration inside mining equipment cabs. Powered by the Intel® Celeron® J6413 quad-core processor, it delivers efficient performance for real-time telemetry visualization and smooth HMI operation. The combination of rugged durability and reliable processing ensures operators maintain clear oversight of equipment performance in demanding environments.
Modular design enabling flexible upgrades and scalable configurations
The VIO series features a patented modular design that separates the display from the computing module, providing long-term flexibility. This approach allows quick upgrades without replacing the entire unit and supports scalable expansion to meet future data and connectivity needs.
Comprehensive connectivity options
Six RS-232/422/485 ports, isolated digital I/O, dual LAN, and CAN enable direct connections to sensors, PLCs, and fleet systems. Expansion through Mini PCIe and M.2 ensures adaptability for future networking or storage needs.
Stable power and rugged reliability
A wide 9–36VDC input with over-voltage, over-current, and reverse-polarity protection ensures uptime during vehicle power fluctuations. Fanless cooling and a die-cast aluminum frame safeguard the system in punishing cab conditions.
Resistive touch for operator usability
The 5-wire resistive touchscreen allows reliable input even with heavy gloves, critical in mining operations. Operators gain accurate control in dusty or wet environments without touchscreen failure.
Mounting and compliance advantages
A thin-frame design with VESA mounting simplifies integration into tight cab spaces. UL certification supports compliance and accelerates approvals for deployment across multiple sites.
The Benefits
Faster deployment
Standardized hardware and modular options reduced delivery lead time and sped up integration into existing fleets.
Local support
Los Angeles–based engineering and service provided direct support for integration, maintenance, and lifecycle planning, ensuring quick responses to technical needs and long-term reliability for field deployments.
Conclusion
By integrating a modular 24" rugged touchscreen computer with Intel® Celeron® J6413 and resistive touch technology, mining operators achieved reliable data monitoring, glove-ready control, and long-term scalability. The solution simplified cab integration, ensured regulatory compliance, and improved uptime. With responsive local support, the system is positioned to evolve alongside mining fleet requirements.