Overview
In the reusable transport packaging industry, warehouse efficiency plays a critical role in maintaining seamless material flow and supporting global supply chain operations. A leading manufacturer of reusable transport packaging solutions sought a compact and reliable Human Machine Interface (HMI) platform for a warehouse workstation that would integrate seamlessly with its Rockwell software environment. Premio's AIO-200-ASL Series industrial touchscreen computer provided the performance, connectivity, and durability needed to streamline operator interactions and improve day-to-day warehouse operations.
Challenges
- Need for an Intel Atom x7835RE powered platform capable of supporting Rockwell software applications
- Limited availability of compact 10.1-inch industrial touchscreen computers for warehouse workstations
- Insufficient network connectivity for communication with multiple automation and operational systems
- Requirement for flexible mounting options within an existing warehouse station
- Need for UL listed industrial hardware designed for long term reliability
Solution
- Premio's IP65-rated industrial touchscreen computer (AIO-W210-ASL-3L)
- Intel Atom x7835RE processor with 16GB DDR5 memory
- 512GB SSD with Windows 11 operating system
- Three 2.5GbE LAN ports for industrial network connectivity
- Integrated WiFi module for flexible wireless communication
Benefits
- Increased operational visibility across warehouse workflows
- Enhanced productivity through streamlined HMI interactions
- Scalable platform for future warehouse expansion
Company Overview
A leading manufacturer of reusable transport packaging solutions designs and produces durable products that support material handling, storage, and transportation across global supply chains. Through innovative engineering and manufacturing expertise, the company helps organizations improve logistics efficiency while reducing packaging waste. Focused on operational excellence and sustainability, the organization continues to advance solutions that optimize warehouse and distribution processes.
The Challenges
Ensuring Reliable Performance for Warehouse HMI Applications
Warehouse personnel rely on real time access to operational data to support material movement, inventory management, and logistics workflows. The company required an HMI platform capable of running Rockwell software reliably while maintaining responsive system performance throughout daily operations. Any delays or interruptions could negatively impact productivity and warehouse efficiency.
Finding the Right Form Factor for Existing Workstations
Space within warehouse workstations was limited, creating a need for a compact touchscreen solution that could be deployed without major modifications. The company specifically sought a 10.1-inch display that would provide operators with clear visibility while maintaining a small footprint. Balancing usability and installation flexibility was essential for a successful deployment.
Supporting Communication Across Operational Networks
Modern warehouse environments depend on communication between software platforms, controllers, and connected devices. The selected HMI solution needed sufficient networking capabilities to support multiple operational systems while maintaining reliable data exchange. Strong connectivity would help ensure continuous visibility into warehouse activities.
Simplifying Integration into the Warehouse Environment
The company needed a solution that could be deployed quickly within an existing warehouse station while maintaining a clean and professional installation. Flexible mounting capabilities were important to accommodate operational requirements and workstation layouts. The HMI also needed to support future scalability as operational needs evolved.
Deploying Industrial Grade Hardware for Long Term Use
Warehouse environments demand hardware capable of operating reliably over extended periods of time. The company sought an industrial-grade solution backed by recognized certifications and designed to withstand the demands of daily operation. Long term durability was critical to maximizing system uptime and return on investment.
The Solution
A Purpose Built Industrial HMI Platform
Premio's AIO-200-ASL Series IP65-rated industrial touchscreen computer
The AIO-200-ASL Series delivered a compact and reliable HMI platform tailored for warehouse operations. Its 10.1-inch projected capacitive touchscreen provided operators with an intuitive interface for interacting with Rockwell software and operational systems. The front IP65-rated design also helped protect the system from dust and environmental exposure commonly found in active warehouse environments.
Industrial Processing Power for Operational Workflows
Powered by the Intel Atom x7835RE processor and configured with 16GB DDR5 memory, the system delivered the performance necessary to support warehouse applications and operator tasks. The efficient processor architecture enabled responsive performance while maintaining low power consumption. This ensured dependable operation throughout daily logistics and material handling activities.
Optimized Storage and Software Compatibility
The deployment included a 512GB SSD and Windows 11 operating system, providing ample storage capacity and a familiar software environment. This configuration enabled seamless compatibility with the customer's Rockwell software platform while supporting future application growth. Operators benefited from fast system responsiveness and reliable access to operational information.
Enhanced Connectivity for Warehouse Infrastructure
The AIO-200-ASL Series features three 2.5GbE LAN ports, allowing the system to communicate with multiple operational networks and connected devices simultaneously. This capability simplified integration into the warehouse infrastructure while supporting real time data exchange. Reliable connectivity helped improve operational visibility and system efficiency across the facility.
Flexible Expansion for Future Requirements
To support deployment flexibility, the system was configured with a WiFi module, providing additional communication options as operational needs evolve. The AIO-200-ASL Series is also available in larger display sizes, allowing organizations to standardize on a common platform across multiple applications. Following the successful deployment of the 10.1-inch model, interest in a future 15.6-inch implementation demonstrated the scalability of the solution.
The Benefits
Improved Warehouse Visibility
Operators gained fast and reliable access to critical operational information, helping improve awareness of warehouse activities and system status.
Simplified Operator Workflows
The responsive touchscreen interface streamlined interaction with warehouse systems, allowing personnel to perform tasks more efficiently.
Scalable Platform for Future Growth
With multiple display sizes available within the AIO-200-ASL Series, the organization gained a flexible platform that can support future workstation upgrades and expansion initiatives.
Conclusion
Efficient warehouse operations are essential for organizations supporting complex logistics and reusable transport packaging workflows. By deploying Premio's AIO-200-ASL Series industrial touchscreen computer, the company established a reliable HMI platform capable of supporting operational visibility, seamless connectivity, and long term scalability. The successful implementation has created a foundation for future expansion while helping warehouse personnel work more efficiently and effectively.