Oil and gas operations run in some of the most unforgiving industrial environments, where extreme heat, vibration, and environmental exposure are part of daily operations. In these conditions, maintaining secure, real-time visibility into OT network traffic is not just important, it is critical to operational continuity and safety. To meet this demand, a super-rugged small form factor industrial computer powered by an Intel Raptor Lake processor was deployed at the edge, delivering high performance computing while reliably withstanding elevated temperatures and environmental stress. The solution provided secure, dependable network monitoring with flexible mounting options and the regulatory compliance required for government-owned energy facilities.
Challenges
- High performance CPU required to support real time OT network traffic monitoring and analysis
- Rugged industrial computer needed to withstand high temperatures near oil and gas sites
- Four LAN ports and two serial ports necessary to connect multiple network and control devices
- Flexible mounting options required for both wall mount and DIN rail installations
- NDAA and TAA compliance required for deployment in government owned facilities
Solution
- Premio’s x86 super-rugged small form factor industrial computer (RCO-3000-RPL)
- Wide temperature support from minus 25°C to 70°C with MIL-STD-810H durability
- DDR5 5600 MT/s memory support up to 48GB
- EDGEBoost I/O module with two 10GbE LAN ports
- DIN rail and wall mount support
- UL 61010 1 and UL 61010 2 201 certified for industrial safety
- NDAA and TAA compliant manufacturing
Benefits
- Long 10-year product lifecycle enabled by TE-series processors
- Faster engineering support with Premio’s accessible Los Angeles-based team
Company Overview
Founded in 2010, the organization focuses on operational technology systems integration, primarily supporting government-owned infrastructure. Its team works closely with customers to deliver practical cybersecurity solutions that improve network visibility and strengthen protection across critical environments. As OT security requirements continue to grow in the energy and industrial sectors, the organization is steadily expanding its expertise to address emerging cybersecurity challenges.
The Challenges
High performance processing for real time OT monitoring
Real-time OT network monitoring places a heavy demand on processing performance, especially when large volumes of data must be inspected without delay. In oil and gas environments, continuous visibility is vital for identifying unusual activity before it can disrupt operations. A high-performance CPU provided the necessary power to manage traffic inspection, logging, and data forwarding all at once, without compromising responsiveness.
Reliable operation in high temperature environments
Oil and gas deployments often position computing equipment close to heavy machinery or inside outdoor enclosures where heat buildup is unavoidable. Over time, standard commercial hardware can struggle under these conditions, leading to instability or premature failure. A rugged industrial computer was essential to maintain consistent performance, even when exposed to sustained high ambient temperatures.
Multiple LAN and Serial Connectivity Requirements
Monitoring OT environments means interfacing with multiple network segments as well as legacy control equipment still in operation. Four LAN ports were required to maintain clear visibility across segmented networks, while two serial ports ensured reliable communication with industrial devices. Without sufficient I/O, expansion would be limited and future scalability constrained.
Flexible Mounting Across Industrial Enclosures
Deployment environments ranged from compact control cabinets to larger wall-mounted enclosures in the field. To adapt to these varying conditions, the industrial computer needed to support both DIN rail and wall mount configurations. Without that flexibility, installation would become more complicated and time consuming, adding unnecessary friction to on-site integration.
NDAA and TAA Compliance for Government Sites
Government owned energy facilities operate under strict procurement regulations, including NDAA and TAA requirements. Hardware sourcing and manufacturing origin must align fully with federal standards before deployment is even considered. Any solution that falls short of these compliance mandates simply cannot be approved for use.
The Solution
Premio’s x86 super-rugged small form factor industrial computer (RCO-3000-RPL)
Powered by the Intel Raptor Lake i5 13500TE processor, this small form factor industrial computer delivers the higher performance required for real time OT network monitoring at the edge. Its rugged, cableless, and fanless design supports reliable operation in high temperature oil and gas environments where dust, vibration, and heat are constant factors. With built in connectivity options including WiFi, 5G, and Bluetooth, it brings flexible communication and strong processing power together in a compact footprint designed for demanding field deployments.
Wide operating temperature built for harsh environments
Engineered to operate from minus 25°C to 70°C, the computer remains stable and responsive through both freezing conditions and sustained heat. Its design aligns with MIL-STD-810H durability standards, supporting resistance to vibration, shock, and other environmental stressors common in industrial settings. This rugged construction enables consistent performance in oil and gas environments where temperature extremes are part of daily operations.
DDR5 5600 MT/s memory support up to 48GB
Support for DDR5 5600 MT/s memory, with capacity up to 48GB, provides the bandwidth and headroom needed for data intensive workloads. Faster memory speeds help accelerate packet inspection, logging, and analytics tasks without slowing overall performance. With ample capacity available, the platform is well prepared to handle growing OT monitoring demands and future expansion.
Expanded Network Connectivity with EDGEBoost I/O Modules
In addition to its comprehensive onboard connectivity, the platform supports further network expansion through EDGEBoost I/O Modules. By adding two RJ45 10GbE LAN ports, the module significantly increases available bandwidth and enables seamless connections to multiple network segments. This added throughput supports high volume traffic inspection without bottlenecks, while the modular design allows the deployment to scale as monitoring needs continue to grow.
DIN rail and wall mount support
The RCO-3000-RPL supports both DIN rail and wall mount configurations, making it easy to integrate into a variety of field environments. Whether installed inside a compact control cabinet or secured to a wall mounted enclosure, it adapts seamlessly to site specific requirements. This mounting flexibility simplifies deployment, reduces installation time, and ensures a secure fit across demanding oil and gas applications.
Certified for industrial safety and government compliance
Certification to UL 61010 1 and UL 61010 2 201 standards confirms the product meets recognized safety requirements for industrial control equipment operating in demanding environments. These certifications provide assurance that the hardware is designed and tested for safe, reliable use in mission critical applications. In addition, NDAA and TAA compliant manufacturing ensures eligibility for deployment in government owned facilities, aligning with strict federal sourcing and procurement regulations.
The Benefits
Long 10-year product lifecycle with Intel TE series processors
Built on Intel TE series processors backed by Intel’s 10-year lifecycle support, the platform is designed for long term availability and stability. This extended commitment helps prevent unexpected component changes and reduces the need for costly redesigns over time. For deployments expected to remain in the field for many years, it provides the predictability and supply continuity essential for sustained operations.
Faster engineering support from Premio’s Los Angeles based team
Direct access to Premio’s Los Angeles-based engineering team enables faster communication and responsive technical assistance. Close proximity to design and integration resources helps accelerate troubleshooting, validation, and customization when required. This collaborative approach keeps complex projects moving efficiently from development through deployment.
Conclusion
By combining high performance processing, rugged durability, and scalable connectivity, the RCO-3000-RPL delivers reliable OT network visibility in demanding oil and gas environments. Its compliance readiness and long-term lifecycle support make it well suited for government owned energy facilities where performance and regulatory alignment are equally critical. Together, these capabilities create a dependable foundation for secure, real-time monitoring at the edge.
To learn more about RCO-3000-RPL, contact sales@premioinc.com for more information.