Overview
On modern food, beverage, and pharmaceutical production lines, accurate and compliant product codes are essential to safety, traceability, and brand protection. An industrial automation provider delivering integrated marking, labeling, and packaging verification systems required a more powerful and durable HMI hardware solution to support high speed operations in dust and ink prone environments. By implementing Premio’s AIO-200-ASL-3L Series IP65-rated industrial touchscreen computer, the engineering team improved system responsiveness, increased reliability, and strengthened operator efficiency across demanding factory floors.
Challenges
- Insufficient CPU performance for real time vision inspection and high speed print control
- Frequent HMI failures caused by ink mist, dust exposure, and routine cleaning
- No HDMI or DisplayPort support for expanded display configurations
- Tight mounting space near conveyors with continuous vibration
- Need for an IP65 sealed front panel that supports frequent wipe downs and UL compliance
Solution
- Premio’s IP65 All In One Touchscreen Computer AIO-200-ASL-3L Series
- Intel Atom® x7835RE Processor for enhanced HMI and vision application performance
- Front IP65 rated panel with scratch resistant 7H glass
- Integrated HDMI and DisplayPort outputs for flexible display configurations
- UL certified industrial design with 50,000 hour backlight lifespan
Benefits
- Reduced downtime in harsh production areas
- Faster operator interaction and changeovers
- Durable hardware ready for future automation expansion
Company Overview
Focused on regulated manufacturing industries, the organization delivers integrated marking, labeling, and packaging verification systems that ensure code accuracy and compliance. Its engineering team develops turnkey inkjet and vision inspection solutions designed for high speed production environments and diverse packaging substrates. Continued investment in ruggedized HMI hardware and advanced software integration enables the company to improve operator workflows while preparing customers for future automation initiatives.
The Challenges
Performance Bottlenecks on High Speed Lines
As packaging lines accelerated, the existing HMIs struggled to process real time vision inspection data alongside inkjet control tasks. Operators experienced lag when verifying codes and making system adjustments. The limited CPU performance reduced efficiency and created friction during peak production periods.
Hardware Failures in Ink and Dust Heavy Environments
Installed near marking and labeling stations, conventional panel PCs were continuously exposed to ink mist and airborne particles. Routine surface cleaning further stressed non sealed front panels. Over time, these conditions led to touchscreen degradation and premature hardware failure.
Restricted Display Connectivity
Supervisors and operators increasingly relied on extended displays for monitoring inspection data and production metrics. Without HDMI and DisplayPort outputs, the previous systems limited expansion and visibility. This constraint made it difficult to scale system capabilities as operational needs evolved.
Mounting Challenges Near Conveyors
Space near conveyors was limited, and continuous vibration added mechanical stress to installed hardware. Standard HMIs were not optimized for these tight installation points. The result was reduced long term durability and integration complexity.
Sealed Protection with Safety Compliance Requirements
Frequent wipe downs are standard practice in food and pharmaceutical environments. The organization required an IP65 sealed front panel to protect against dust and incidental moisture while maintaining UL safety compliance. Balancing durability with certification requirements was essential for deployment.
The Solution
Industrial Touchscreen Computer Designed for Production Floors
The AIO-200-ASL-3L Series was deployed directly at inkjet and vision control stations across high speed packaging lines. Its industrial grade construction delivered reliable performance in areas exposed to dust and ink mist. The all in one form factor simplified integration within tight conveyor mounted environments.
Intel Atom® x7835RE Processor for Higher Performance
Powered by the Intel Atom® x7835RE Processor, the touchscreen computer provided the processing headroom required for real time vision inspection and print verification tasks. Image analysis, code validation, and operator dashboards ran smoothly without lag. This eliminated performance bottlenecks and improved overall line throughput.
IP65 Front Panel with 7H Scratch Resistant Glass
The IP65 rated front panel protected the display against dust ingress and incidental moisture during routine wipe downs. Its 7H scratch resistant glass maintained clarity and touch accuracy despite heavy operator use. This durability extended hardware lifespan in demanding industrial conditions.
Flexible Display Expansion with HDMI and DisplayPort
Integrated HDMI and DisplayPort outputs allowed operators and supervisors to extend or mirror real time inspection data. Additional monitors could be connected without requiring separate computing systems. This flexibility supported system scalability and improved production visibility.
UL Certified Industrial Hardware with Long Backlight Life
UL certification ensured safe installation in regulated manufacturing environments. A 50,000 hour backlight lifespan supported consistent brightness and reduced maintenance across multi shift operations. The result was a dependable industrial panel PC built for continuous use.
The Benefits
Increased Uptime on the Line
Rugged IP65 protection and industrial construction reduced hardware failures in harsh production zones. Maintenance frequency decreased, improving overall availability.
Faster and More Confident Operator Control
Improved CPU performance and responsive touch interaction enabled quicker adjustments and smoother changeovers. Operators gained immediate feedback from vision inspection systems.
Long Term Reliability for Growing Automation Needs
Flexible connectivity and certified industrial design ensure the touchscreen computer can support evolving system requirements. Backed by Premio’s Los Angeles based support team, the solution provides dependable hardware for future expansion.
Conclusion
In high speed marking and packaging verification environments, reliable HMI hardware directly impacts compliance, efficiency, and uptime. By deploying the AIO-200-ASL-3L Series IP65 All In One Touchscreen Computer powered by the Intel Atom® x7835RE Processor, the organization strengthened performance and durability across its systems. The result is a rugged industrial touchscreen computer engineered for demanding production floors.