Creating an immersive military training experience takes more than advanced software—it depends on computing hardware that can be trusted in the toughest conditions. Virtual firearm and shooting simulations must operate continuously while handling real-time inputs, all within compact and rugged environments. To meet these demands, a fanless embedded computer built to withstand extreme temperatures, shock, and vibration delivers stable edge performance that keeps training realistic, dependable, and ready for mission-critical use.
Challenges
- Limited processing capability for real time simulation workloads
- Exposure to shock and vibration in training environments affecting system reliability
- Space constraints requiring an ultra-compact computing solution
- Need for reliable local storage and wireless connectivity to support simulation data and system communication
- Requirement for UL Listed hardware to meet safety and compliance standards
Solution
- Premio’s x86 super rugged fanless minicomputer (RCO-1000-EHL)
- Intel Atom x6425E processor with 16GB DDR4 memory for real time simulation
- Fanless and cableless design built for shock and vibration resistance
- Ultra compact form factor with 1TB SATA SSD and integrated WiFi 6
- UL Listed system supporting operation from -40°C to 70°C
Benefits
- Custom BIOS/OS image delivered enhanced security and optimized performance for packaging operations
- Strong application engineering and technical support from the vendor ensured smooth deployment and integration
Company Overview
Focused on advancing how military and tactical teams train, the organization develops immersive simulation technologies that recreate real-world scenarios with precision. Its training systems are built to deliver realism and reliability, helping users practice critical skills in a safe yet demanding environment. By continually evolving both its hardware and software platforms, the organization remains committed to shaping the future of virtual training and simulation.
The Challenges
Real Time Simulation Performance
For virtual firearm training to feel real, every action must be met with immediate and accurate system response. Even minor latency can disrupt immersion and weaken the effectiveness of the exercise. The platform therefore needed enough processing capability to run complex simulation workloads smoothly and without interruption.
Shock and Vibration Exposure
Unlike controlled office environments, training scenarios introduce constant physical movement and repeated handling. Over time, this kind of stress can expose weaknesses in conventional computing hardware. Ensuring long-term reliability meant choosing a system designed to remain stable under continuous shock and vibration.
Space Constraints
The physical design of simulation equipment leaves little tolerance for oversized components. Integrating a computing platform required careful consideration of size without sacrificing performance. A compact footprint became essential to preserve flexibility in system layout and overall design.
Storage and Wireless Connectivity Needs
Behind every training session is a steady flow of data, including simulation content, system logs, and configuration files. Storing this information locally at the edge helps maintain performance and reliability. At the same time, dependable wireless connectivity is necessary to keep systems updated and connected without adding complexity.
The Solution
Premio’s super rugged fanless mini computer (RCO-1000-EHL)
Designed for demanding edge environments, this compact embedded platform serves as the core computing engine for the virtual firearm simulation system. Its rugged construction and fanless architecture make it well suited for continuous operation in military training environments. The system provides a reliable foundation for realistic and uninterrupted simulation experiences.
Real Time Simulation Performance
Powered by the Intel Atom x6425E processor and 16GB of DDR4 memory, the platform delivers consistent performance for real time simulation workloads. This processing capability ensures responsive handling of user inputs and simulation logic. As a result, training scenarios remain accurate and immersive without performance bottlenecks.
Rugged Fanless Design
The fanless and cableless design eliminates common mechanical failure points found in traditional systems. Built to withstand shock and vibration, the platform maintains stability even in physically demanding environments. This rugged design helps ensure long term reliability with minimal maintenance.
Compact System with Storage and Wireless Connectivity
The ultra compact form factor allows the system to be easily integrated into space constrained training equipment. A 1TB 2.5” SATA SSD provides reliable local storage for simulation software, data, and logs. Integrated WiFi 6 enables fast and stable wireless connectivity for system communication and updates.
Certified for Extreme Conditions
The UL Listed design ensures the system meets strict safety and compliance requirements. Support for operation across a wide temperature range from -40°C to 70°C allows deployment in diverse environments without additional cooling. This certification-ready platform simplifies integration while supporting long term operational stability.
The Benefits
Secure and Optimized Operation
By using a customized BIOS and operating system image, the system was tuned specifically for the demands of the application. This approach improved both security and performance, allowing the platform to run efficiently without unnecessary overhead. As a result, operations remained stable while sensitive data and system behavior stayed tightly controlled.
Reliable Technical and Local Support
Access to experienced application engineers helped streamline integration from the very beginning. Combined with responsive local support, issues could be addressed quickly without disrupting operations. This level of support reduced complexity and gave the team confidence throughout deployment and ongoing use.
Conclusion
By choosing a compact yet rugged embedded computing platform, the virtual firearm training environment gained the reliability needed to perform under demanding conditions. The fanless, UL Listed design allowed the system to run continuously with confidence, even in environments where stability and safety are critical. Together, these capabilities helped elevate training realism while making deployment and long-term maintenance simpler and more dependable.