This case study explores how a leading European electronics manufacturer optimized its smart factory operations by deploying a compact, industrial-grade IoT gateway. Faced with challenges like limited space, legacy equipment integration, and the need for high-speed and cellular networking, the company turned to Premio's BCO-1000-ADLN-B Series—an x86 Semi-Rugged Fanless Mini Computer built for rugged edge computing. The result: a reliable, future-proof solution that ensures seamless real-time data flow across production systems while withstanding harsh industrial conditions.
Challenges
- Required 3x 2.5GbE LAN and cellular connectivity for IIoT and cloud access
- Needed a compact form factor to fit into space-limited factory environments
- Demanded legacy I/O support for serial devices and GPIO integration
- Required rugged durability to withstand shock, vibration, dust, and temperature shifts
Solutions
The company deployed the BCO-1000-ADLN-B Series, an x86 semi-rugged compact fanless industrial computer designed for real-time processing in industrial environments.
- Powered by Intel® Alder Lake-N N97 or Atom® x7835RE for scalable edge performance with long lifecycle support
- 3x 2.5GbE LAN and dual SIM support for reliable high-speed and cellular connectivity
- Ultra-compact fanless design (192 x 140 x 68 mm) built to withstand shock, vibration, and harsh environments
- Rich legacy I/O including COM, USB, and GPIO for seamless device integration
- Wide voltage input and industrial certifications ensure reliable deployment in factory environments
Benefits
- Fast deployment with compact, plug-and-play design for quick integration
- Reliable performance in harsh industrial conditions with reduced downtime
- Future-proof platform backed by long-life Intel processors and strong technical support
Company Background
A leading European manufacturer specializing in electronic and home automation solutions sought to modernize its production line with industrial-grade IoT gateways. Known for its innovation and reliability, the company needed a compact yet powerful computing solution to collect, process, and transmit factory data across multiple systems while operating in a rugged environment.
Challenges
To meet the demands of their industrial automation goals, the engineering team faced the following challenges:
Multiple High-Speed Network Interfaces
Required 3x 2.5GbE LAN and cellular connectivity to support machine communication, remote monitoring, and cloud integration.
Space-Constrained Installation
The factory floor offered limited space, demanding a compact form factor without compromising I/O capability.
Legacy Equipment Integration
Needed rich IIoT connectivity, including serial ports and GPIO, to connect with existing legacy controllers and field devices.
Rugged Operating Condition
Required a solution that could endure shock, vibration, dust, and temperature fluctuations typical of manufacturing environments.
Solution
The team selected Premio's BCO-1000-ADLN-B Series, a compact, fanless mini industrial computer designed for rugged edge computing applications.
Key Features Implemented:
- Processor Options: Supports both Intel® Alder Lake-N N97 and Intel® Atom® x7835RE, providing scalable performance with long lifecycle support.
- Robust Network Support: Equipped with 3x 2.5GbE LAN and dual SIM sockets for LTE/4G connectivity.
- Compact and Industrial-Rated: Measuring 192 x 140 x 68 mm, the fanless enclosure is tested to MIL-STD-810G standards for 50G shock and 5Grms vibration resistance.
- Rich I/O Suite: Includes 2x COM ports, 2x USB 3.2, 2x USB 2.0, and 8-bit GPIO, ensuring easy integration with both modern and legacy systems.
- Environmental and Power Resilience: Supports 0°C to 50°C operating temperatures and 12~36VDC wide-range power input.
- Certified for Industrial Deployment: CE, FCC Class A, and UL 62368 Ed. 3 certified.
Benefits: Driving Efficiency and Future-Readiness
Premio’s BCO-1000-ADLN-B Series delivered a robust and reliable solution tailored to the company’s smart manufacturing goals:
Accelerated Deployment
Thanks to its compact form factor and plug-and-play architecture, the company achieved fast lead times and minimal installation hurdles.
Proven Reliability in Harsh Conditions
Industrial-grade durability reduced downtime and maintenance, ensuring uninterrupted factory operations.
Long-Term Platform Roadmap
Intel embedded processors with extended lifecycle support give the company a future-proof edge platform.
Responsive Technical Support
Premio’s dedicated support team provided expert assistance throughout integration and testing.
Conclusion
By upgrading to Premio’s BCO-1000-ADLN-B x86 Semi-Rugged Fanless Industrial Computer, this manufacturer successfully strengthened its factory digitization strategy. The compact, rugged system enabled seamless data connectivity, real-time communication, and future-proof flexibility—all critical for scaling IIoT in smart manufacturing environments.