Challenges
- Need for a reliable CPU capable of supporting continuous motor control system workloads
- Limited space inside electrical control cabinets requiring a compact mini PC form factor
- Insufficient connectivity for motor control interfaces requiring multiple LAN, COM, and USB ports
- Secure installation inside industrial control panels requiring DIN rail mounting support
Solution
- Premio’s super-rugged fanless mini computer (RCO-1000-EHL)
- Intel Atom x6425E processor with long lifecycle support for embedded deployments
- Flexible I/O configuration with dual LAN, four USB ports, and expandable serial connectivity through Premio’s EDGEBoost I/O 2x COM module
- DIN rail mountable design enabling secure installation within electrical control cabinets
- NDAA and TAA compliant manufacturing with systems built in Taiwan and assembled in the United States
Benefits
- Strong engineering and technical support accessibility based in the USA
Company Overview
A specialized automation solutions provider focused on motor control systems for the poultry processing industry designs and integrates advanced control technologies for processing facilities. Its solutions help improve production efficiency, coordinate complex equipment operations, and enhance overall operational safety across processing lines. With deep expertise in industrial automation, the organization continues to develop innovative technologies that support the modernization of food processing infrastructure.
The Challenges
Continuous Processing Demands Require a Reliable CPU
Motor control systems in poultry processing plants run continuously, coordinating conveyors, cutters, and other automated equipment throughout the facility. The control platform required a processor capable of handling these real time workloads reliably without interruptions or performance issues. Long term processor availability was also important to ensure consistent system design and simplify future deployments and maintenance.
Limited Space Inside Electrical Control Cabinets
Control cabinets in processing plants often contain multiple controllers, relays, and electrical components, leaving limited room for computing hardware. The required system needed to be compact enough to integrate seamlessly within these tight enclosures. A small footprint mini-PC was essential to avoid overcrowding while maintaining serviceability.
Insufficient Connectivity for Control System Interfaces
Motor control systems communicate with multiple devices, including PLCs, sensors, and other industrial equipment. The computing platform needed multiple LAN, COM, and USB ports to support these control interfaces. Without sufficient connectivity, system integration would require additional adapters or external hardware.
Secure Mounting Within Industrial Control Panels
Reliable installation within electrical cabinets was another important requirement. The computing system needed a mounting method compatible with industrial control panels to ensure stable operation even in environments with vibration or equipment movement. DIN rail compatibility was essential for streamlined installation alongside other control components.
The Solution
Premio’s super-rugged fanless mini computer (RCO-1000-EHL)
Serving as the central controller for the automation environment, this compact fanless embedded computer delivers reliable performance for industrial control applications. Powered by the Intel Atom x6425E processor, it provides efficient processing capability with long lifecycle availability for embedded deployments. It also features EDGEBoost I/O expansion technology, with the 10, 20, and 30 models supporting up to three EDGEBoost brackets for flexible connectivity. Its rugged design, UL listed certification, and compact form factor allow the computer to operate reliably inside electrical control cabinets within poultry processing facilities.
Long Lifecycle Intel Embedded Processor
The Intel Atom x6425E processor is designed specifically for embedded and industrial applications. With a low 12W TDP, it delivers efficient performance while maintaining low power consumption and minimal heat output, making it well suited for fanless industrial designs. Its long lifecycle availability also helps ensure consistent hardware support for future deployments and ongoing maintenance.
Flexible Industrial I/O Connectivity
Motor control systems require communication with multiple devices throughout the production line. The solution provides dual LAN ports and four USB ports to support network and peripheral connectivity. Two built in COM ports along with two additional serial ports through the EDGEBoost I/O module provide the flexibility needed to interface with legacy and modern industrial equipment.
DIN Rail Mountable Design
Designed with industrial control cabinets in mind, the solution supports DIN rail mounting for secure installation. This mounting method allows the computer to integrate neatly alongside other automation components within the control panel. The design also simplifies deployment and maintenance for technicians working inside control enclosures.
NDAA and TAA Compliant Manufacturing
NDAA and TAA compliant manufacturing ensures the computer meets strict regulatory and supply chain requirements for industrial and government related deployments. Hardware is built in Taiwan and assembled in the United States, supporting trusted manufacturing practices and reliable product quality. This approach provides customers with confidence in product sourcing while meeting compliance standards often required for critical infrastructure and regulated industries.
The Benefits
Accessible Engineering and Technical Support
Application engineering and technical support based in the United States provide responsive assistance when needed. Access to experienced engineers helps simplify deployment, troubleshooting, and overall system optimization. Being located in Los Angeles also allows for closer collaboration and more direct support when customers need it.
Conclusion
Reliable automation plays a critical role in maintaining efficiency across modern poultry processing facilities. By deploying a super-rugged fanless mini industrial computer as the central controller, motor control operations can run smoothly and reliably in demanding processing environments. The result is a dependable computing solution that supports long term performance and helps keep production running efficiently. For learn more about the RCO-1000-EHL Series, contact sales@premioinc.com for more information.