Across construction, energy, marine, and other equipment intensive industries, access to reliable machine data helps service teams monitor assets and make informed maintenance decisions. A long-established heavy equipment dealer needed a compact embedded computer to support a data collection project that connects directly to industrial machinery through serial communication while transferring collected data across the network. Premio’s UL Listed DIN rail fanless embedded computer delivered low power Intel Atom processing, local memory and storage, and the industrial connectivity required for deployment in a space constrained installation.
Challenges
- Limited processing efficiency for continuous machine data collection
- Insufficient memory and storage capacity for local applications and operating system requirements
- Need for RS-485 communication and dedicated Ethernet connections
- Restricted control cabinet space for mounting an embedded computer
- Requirement for UL listed hardware in industrial installations
Solution
- Premio’s DIN rail fanless embedded computer (DCO-1000-ASL)
- Small Form Factor with DIN-Rail Mounting
- Intel® Atom® Processor x7433RE/x7835RE
- Doubling Performance with DDR5 Memory
- Support Up to 4x 2.5 GbE LAN
- Industrial-Grade Design
- World-Class Certification: UL 61010-2-201 Ed.2, FCC, CE
Benefits
- NDAA and TAA compliant platform aligned with enterprise and government procurement standards
- Los Angeles based engineering support enabling faster deployment and integration assistance
Company Overview
An equipment solutions provider specializes in heavy equipment sales, rentals, parts, maintenance, and power systems for a wide range of industrial applications. Its expertise extends beyond equipment delivery by offering connected technologies, machine health monitoring, and service solutions that help customers maximize equipment uptime and productivity. As digital transformation continues across heavy industries, the company continues to invest in technologies that enable more efficient equipment monitoring and data driven decision making.
The Challenges
Efficient Edge Processing
Continuous data collection required a processor capable of running the application and managing communication tasks without excessive power consumption. A conventional desktop class system would introduce unnecessary size, heat, and energy demands. The project needed balanced processing performance in a compact embedded platform designed for continuous industrial operation.
Local Memory and Storage
The computer needed sufficient memory to support the operating system, data collection software, and active communication services. Local storage was also required for application files, system logs, and temporarily retained machine data. The selected configuration therefore needed to provide dependable solid-state storage and enough memory for responsive daily operation.
Machine and Network Connectivity
The application needed to communicate directly with industrial equipment through an RS 485 serial connection. A separate Ethernet connection was required to transfer collected information to the customer’s network, while additional network ports would provide flexibility for future devices or segmented communications. Limited connectivity would have required external adapters or additional networking hardware inside the cabinet.
Space Constrained Installation
The computer was intended for installation near existing control and data acquisition equipment. Available cabinet space was limited, making traditional embedded systems difficult to integrate cleanly. A small DIN rail mounted design was needed to simplify installation without requiring major cabinet modifications.
Industrial Safety Certification
The system would become part of an industrial equipment deployment, making recognized safety certification an important purchasing consideration. Using uncertified computing hardware could complicate customer approval and overall system compliance. UL Listed hardware would help the provider integrate the computer with greater confidence.
The Solution
Premio’s DIN Rail Fanless Embedded Computer (DCO-1000-ASL)
The DCO-1000-ASL was selected as the computing foundation for the data collection system. Its compact fanless enclosure allows it to operate alongside industrial controllers and communication equipment without requiring active cooling. The system serves as the local connection point between the machine, the data collection application, and the customer’s network.
Intel Atom Processing
An Intel Atom x7433RE quad core processor provides an efficient balance of computing performance and low power operation. With a 9 watt thermal design power, the processor is suited for gateway, communication, and basic edge computing workloads where heat and energy use must remain controlled.
DDR5 Memory and Solid-State Storage
The deployed system includes 16GB of DDR5 memory and 128GB NVMe SSD. DDR5 memory supports responsive application performance, while the solid-state drive provides local capacity for Windows, data collection software, system records, and temporary data retention. The platform supports M.2 NVMe storage for compact and dependable system integration.
Flexible Serial and Ethernet Connectivity 
Two configurable RS 232, RS 422, and RS 485 serial ports allow the computer to communicate with industrial machines and control devices. Four 2.5GbE LAN ports provide dedicated high-speed connections for equipment networks, customer infrastructure, and future system expansion. The available interfaces reduce reliance on external converters and separate network devices.
Compact Certified Design
Measuring approximately 150 by 105 by 50 millimeters, the system can be secured directly to a DIN rail within a space constrained enclosure. Its fanless construction minimizes moving components, while the 9 to 36VDC power input supports common industrial power environments. UL 61010-2-201 Ed.2, FCC, and CE certifications provide additional assurance for integration into industrial control applications.
The Benefits
NDAA and TAA Compliance for Regulated Deployments
Premio’s products are manufactured in Taiwan and assembled in the United States, meeting NDAA and TAA compliance requirements for deployment in regulated environments. This supports supply chain transparency during integration into large fulfillment center operations and helps simplify internal approval when sourcing requirements are part of the deployment process.
Los Angeles Based Engineering Support
With its headquarters in Los Angeles, Premio was able to provide direct engineering support during system integration and deployment. This made it easier to coordinate technical requirements and respond quickly to changes inside the fulfillment center environment.
Conclusion
By adopting the DCO-1000-ASL, the industrial technology provider gained a compact computing platform that connects machine level communications with centralized data systems. Efficient processing, DDR5 memory, solid-state storage, flexible connectivity, and UL certification addressed the project’s core technical requirements. The resulting solution creates a practical foundation for reliable data collection today and future connected equipment deployments.